How pallet loading is calculated
Boxes are arranged in layers on the pallet footprint. The number of boxes per layer is found by dividing the pallet length and width by the box length and width respectively and taking the floor of each result. The calculator automatically tries both orientations of each box to find the arrangement that fits the most per layer.
The number of layers is the floor division of the maximum stack height by the box height. Total boxes per pallet is boxes per layer multiplied by layers.
Boxes per layer = ⌊Pallet L / Box L⌋ × ⌊Pallet W / Box W⌋
Floor division ensures only whole boxes are counted. Both orientations are tried.
Layers = ⌊Max stack height / Box height⌋
Number of complete box layers within the permitted height.
Pallets needed = ⌈Total boxes / Boxes per pallet⌉
Ceiling division rounds up to the next whole pallet.